Cracked Heat Exchanger: Symptoms, How It's Confirmed and What to Ask For
Signs of a cracked furnace heat exchanger, how a technician confirms one, what to ask for if your furnace is red-tagged, and when to repair or replace it.
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We handle furnace repair in Hanover on both banks of the Crow River, the Wright County side and the Hennepin County side alike. The visit starts with a $79 trip charge that's waived once you approve the repair, and you get the written price before we touch anything. We're open 7 days, 7am–9pm.
Most Hanover furnaces we open are the first ones the house ever had, put in as the subdivisions went up from the late 1990s on. Past twenty years, the usual failures are an inducer motor with worn bearings, a hot-surface igniter that has cracked, a brittle pressure-switch hose or a control board that finally quits. Each of those is a normal repair. The bigger question is whether the heat exchanger and blower have more winters in them, and we tell you what we see.
Walk-out lots add a wrinkle. The furnace usually sits in a mechanical room behind the finished lower level, and a chilly walk-out in January is more often a duct and sizing issue than a broken furnace. On the acreage around town, a propane furnace that locks out on a cold night can simply mean the tank is low, so check the gauge before you call.
Updated September 23, 2026
Every furnace repair call in Hanover starts with a $79 trip charge, waived when you approve the repair, and a written price before any work. Same prices in Hanover as in every town we serve. National averages (HomeGuide, 2026), not our prices: an igniter $100–$250, a flame sensor $80–$250, a pressure switch $150–$400. More in the furnace repair cost guide.

More detail on our furnace repair page.
Symptom guides: Blowing cold air · Won't ignite · Short cycling · Blinking light codes · Pressure switch trips · Strange noises · Leaking water · Burning smell · Red tag · Carbon monoxide
Usually, yes. Igniters, flame sensors, inducer motors, pressure switches and limit switches for furnaces of that age are still easy to find, either from the manufacturer or as universal parts built to the same specs. Control boards are the part most likely to be discontinued, and a universal board often fills in. What we won't do is patch a cracked heat exchanger, so that finding turns the talk toward replacement.
Leave the house first, then call your gas utility from outside. In Hanover that can be CenterPoint Energy or Xcel Energy depending on your street, so check a recent bill now and save the emergency number before winter. Once the utility has made things safe, we can repair the furnace or its gas valve, with the same $79 trip charge and written price on either side of the river.
Signs of a cracked furnace heat exchanger, how a technician confirms one, what to ask for if your furnace is red-tagged, and when to repair or replace it.
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Read the guideFurnace repair in Hanover? Call or send a request.