Cracked Heat Exchanger: Symptoms, How It's Confirmed and What to Ask For
Signs of a cracked furnace heat exchanger, how a technician confirms one, what to ask for if your furnace is red-tagged, and when to repair or replace it.
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Cologne's older houses often pair a mid-efficiency furnace with a chimney the water heater shares, and we check that flue on every repair. The $79 trip charge is waived as soon as you approve the repair, and the flat price is written out before we start. We're available 7 days, 7am–9pm.
Cologne has two generations of houses, and the furnace calls follow them. In the original town, early-1900s and postwar homes on small lots usually have a basement furnace, often an 80% model, venting into a chimney the water heater shares. We see worn igniters, inducer motors and pressure switches on those, and we check draft at the shared flue, because a partly blocked chimney affects both appliances.
The subdivisions built since the 2000s have high-efficiency furnaces, many tied to an air exchanger. They're young enough that repairs often trace to setup rather than wear: a condensate line pitched the wrong way, a trap that was never primed, thermostat staging set wrong for a two-stage furnace, or an HRV bringing in more cold air than the furnace can keep up with. We check those settings along with the parts. Snow drifting against low side-wall vents on open lots at the edge of town can also lock a furnace out.
Updated September 23, 2026
Every furnace repair call in Cologne starts with a $79 trip charge, waived when you approve the repair, and a written price before any work. Same prices in Cologne as in every town we serve. National averages (HomeGuide, 2026), not our prices: a control board $300–$650, an inducer motor $400–$1,100, a PSC blower motor $500–$1,400. More in the furnace repair cost guide.

More detail on our furnace repair page.
Symptom guides: Blowing cold air · Won't ignite · Short cycling · Blinking light codes · Pressure switch trips · Strange noises · Leaking water · Burning smell · Red tag · Carbon monoxide
On a young furnace, short cycling often comes down to setup: a thermostat configured for single-stage on a two-stage furnace, a cycle-rate setting that's too aggressive, a furnace larger than the house needs, or a dirty filter tripping the high limit. A flame sensor that needs cleaning can cause it too. We watch a full cycle, read the board's fault history and check temperature rise before replacing any part.
Yes. An HRV shares the furnace's ductwork and sometimes its controls, so a clogged core, a frozen condensate drain or a failed damper can make the furnace seem weak or the house feel drafty. We clean the core and filters, clear the drain, and check that the unit is balanced and set for winter. If the furnace needs work too, both go on one written price.
Signs of a cracked furnace heat exchanger, how a technician confirms one, what to ask for if your furnace is red-tagged, and when to repair or replace it.
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